
How to choose rubber tubing according to medium requirements
Time:2025-05-12Page views:506In the field of industrial production and application,rubber tubeAs an important transmission medium, it plays a crucial role. They not only carry the task of transporting fluids, gases, or other substances, but also need to maintain stable performance in various harsh environments. Especially when dealing with corrosive and easily permeable media such as oils, acid-base solutions, refrigerants, etc., the selection of rubber pipes becomes particularly crucial. Starting from the composition and concentration of the medium, this article will explore how to select suitable rubber pipes based on these specific conditions to ensure the safe and efficient operation of the system.
1、 Analysis of Medium Characteristics
1. Oil medium
Oil media include lubricating oil, fuel, hydraulic oil, etc. Their main effects on rubber pipes are swelling, accelerated aging, and permeation. Different types of oil contain different additives and chemical components, which may react chemically with rubber tube materials, leading to a decrease in material properties. Common oil resistant rubber materials include nitrile rubber (NBR), chloroprene rubber (CR), and fluororubber (FKM), among which fluororubber is particularly suitable for high concentration oily media due to its oil and solvent resistance.
2. Acid-base medium
The corrosive effect of acidic and alkaline solutions on rubber pipes is significant, as they can destroy the structure of rubber molecules, leading to hardening, cracking, and even failure of the pipe body. When choosing, the acid and alkali resistance of rubber materials should be considered. For example, natural rubber (NR) and styrene butadiene rubber (SBR) are more sensitive to acid and alkali, while ethylene propylene rubber (EPR) and chlorosulfonated polyethylene rubber (CSM) have better acid and alkali resistance. For strong acid and alkali environments, fluororubber and ethylene propylene diene monomer (EPDM) are more ideal choices due to their chemical stability.
3. Refrigerant
Refrigerants are mainly used in refrigeration systems, including ammonia, fluorocarbons, carbon dioxide, etc. They have special requirements for the low-temperature brittleness, airtightness, and chemical stability of rubber pipes. At low temperatures, rubber materials are prone to hardening and becoming brittle, leading to a decrease in sealing performance or even rupture. Therefore, it is important to choose rubber materials that can maintain softness and elasticity at low temperatures. Ethylene propylene diene monomer (EPDM) and chloroprene rubber (CR) have good flexibility at low temperatures, while fluororubber is suitable for the transmission of various refrigerants due to its chemical stability and low-temperature performance.
2、 The influence of medium concentration
The concentration of the medium directly affects its erosion rate and degree on rubber pipes. The higher the concentration, the stronger the corrosiveness and permeability, and the greater the destructive power on rubber pipes. Therefore, when selecting materials, the thickness and strength should be considered to increase the durability and pressure bearing capacity of the pipe body.
3、 Principles for selecting rubber hoses
1. Principle of adaptability
Selecting rubber materials that match the characteristics and concentration of the medium is the foundation for ensuring the long-term stable operation of rubber pipes.
2. Security principle
Consider the chemical stability and physical properties of rubber tubing in specific media to ensure that it will not leak, rupture, or cause safety accidents under harsh conditions.
3. Economic principle
On the premise of meeting performance requirements, try to choose rubber pipes with high cost-effectiveness to reduce production and maintenance costs.
The selection of rubber tubing should be comprehensively considered based on the composition and concentration of the medium to ensure its stability and durability in specific environments. By deeply understanding the characteristics and concentration of the medium, selecting suitable rubber materials, and following the principles of adaptability, safety, economy, and environmental protection, the service life of rubber pipes and the operational efficiency of the system can be improved.